Numerical simulation study on active and passive hydroforming process optimization of box shaped part

نویسندگان

  • Y P Zeng
  • J L Dong
  • T D He
  • B Wang
چکیده

Low qualified rate and inferior quality frequently occurring in the general deep drawing process of a certain box-shaped part, now use hydroforming to optimize forming process, in order to study the effect of hydroforming for improving the quality and formability, purposed five process schemes: general deep drawing, active hydroforming, passive hydroforming, general deep drawing combined with active hydroforming, passive combined with active hydroforming. Each process was simulated by finite element simulation and results were analysed. The results indicate the passive combined with active hydroforming is the best scheme which can obtain smallest thickness thinning and satisfactory formability, then optimized hydroforming pressure, blank holder force subsequently by adjust the simulation parameters. Research result proves that active/passive hydroforming is a new method for complex parts forming.

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

منابع مشابه

Numerical Study on Effect of Bilinear Pressure Path on Corner Filling in Hydroforming of Tube in Box-Shape Die

Die corner filling is very important in tube hydroforming process. Definition of the internal pressure path is a key factor in improving the corner filling.  However, the factors that cause improvement of corner filling are still unclear. In this paper, effect of bilinear pressure path on corner filling in hydroforming of tube in box-shape die is studied using both finite element simulation and...

متن کامل

Simultaneous hydroforming of bulge- and T-zone in 304 stainless steel and 70/30 brass tubes

Hydroforming process is largely used for the production of tubular parts in various industries, and has advantages such as less weight, higher quality, more strength and fewer production cost compared to the conventional methods of production. The aim of this study is forming a tube-shaped part with a special geometry that has both bulge- and T-zones with tube hydroforming process. The forming ...

متن کامل

Numerical and Experimental Study of Residual Stress Measurement and Thickness Distribution of T-shape Steel Tube Produced by Tube Hydroforming

Tube hydroforming (THF) process is used to produce the complex components from the initial cylindrical tubes. In this paper, T- shape component was formed using a tube hydroforming machine and the residual stresses of hydroformed tube was determined by hole drilling method. Subsequently, the thickness distribution and residual stresses of final tube were investigated using experimental and fini...

متن کامل

Numerical Investigations on the Effect of Pulsating Pressure on Improvement of Formability in Hydroforming of Bent Tube by FEM

In this paper, hydroforming process of bent tubes in T-shaped die is studied for pulsating and linear pressure paths by the finite element method. Forming Limit Diagrams (FLDs) and thickness distribution curves are used to investigate the effect of pulsating pressure on hydroforming process. In addition, the obtained numerical results are compared with experimental results of hydroforming of st...

متن کامل

Numerical and Experimental Study of Residual Stress Measurement and Thickness Distribution of T-shape Steel Tube Produced by Tube Hydroforming

Tube hydroforming (THF) process is used to produce the complex components from the initial cylindrical tubes. In this paper, T- shape component was formed using a tube hydroforming machine and the residual stresses of hydroformed tube was determined by hole drilling method. Subsequently, the thickness distribution and residual stresses of final tube were investigated using experimental and fini...

متن کامل

ذخیره در منابع من


  با ذخیره ی این منبع در منابع من، دسترسی به آن را برای استفاده های بعدی آسان تر کنید

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

عنوان ژورنال:

دوره   شماره 

صفحات  -

تاریخ انتشار 2016